Mechanical Engineering · Universitas Pertamina

Quantifying risk to engineer safer energy systems.

I work where process safety meets data — building ALOHA-based consequence models, machine-learning surrogates, and AI-powered engineering tools that turn hazard physics into faster, safer engineering decisions.

Open to internships & research collaborations — Bekasi, ID (GMT+7)

Portrait of M. Zaki Ramdhan
Fig. 01 — Career focus: Process Safety · HSE/HSSE · Reliability & Risk
GPA — Universitas Pertamina
3.87/4.00
Hazard scenarios modeled
1,261
Monte Carlo iterations
10,000
Journal publications
2 1 published · 1 accepted

Profile

An engineering profile sharpened around safety, reliability, risk analysis, and practical data-driven decision support.

Summary

I am a Mechanical Engineering undergraduate at Universitas Pertamina specializing in process safety and reliability engineering for oil & gas systems — with demonstrated capability to build and deploy production-grade AI and data tools.

My thesis develops ML surrogate models that predict n-Hexane tank-overfill hazard zones in real time (ANN R² 0.9975 against ALOHA ground truth), deployed as a live decision-support web app. Around it sit hands-on FMEA and BOP risk assessment from my internship at Pertamina Drilling, published Human Reliability Assessment research, a second manuscript on energy-transition feasibility accepted in SUSTINERE, and AI tools I have built and shipped — from an HSSE document-analysis platform to an AI bot that automates field inspection reporting.

The common thread: take a real safety or reliability question, quantify it honestly, and ship something engineers can actually use. BNSP-certified Data Analyst.

Education

  1. 2022 — present

    Universitas Pertamina

    B.Sc. Mechanical Engineering · GPA 3.87/4.00 · SUN UP Scholarship

    Coursework: Fluid Mechanics, Thermodynamics, Turbomachinery, Probability & Statistics, K3/HSE, Maintenance Management, Mechanics of Materials, Mechatronics, Engineering Design.

  2. 2019 — 2022

    MAN 1 Yogyakarta

    Boarding School Science Program

    Outstanding Student Distinction, 2022.

Selected work

Three case studies in process safety, risk, and data — then the wider engineering bench behind them.

Case study 01 — Undergraduate thesis

Hazard zones in seconds, not simulation queues

ALOHA dispersion modeling answers one scenario at a time. For n-Hexane tank overfill, I built ML surrogates that answer 1,261 of them — then shipped the result as a live web app with an interactive plume map.

Problem
Consequence modeling for overfill scenarios is run case-by-case in ALOHA, which is too slow for wide-range screening or rapid emergency-response decisions.
Approach
Generated 1,215 full-factorial scenarios across six parameters (Pasquill stability class, wind, temperature, spill rate, duration, liquid thickness), extended to 1,261 with targeted out-of-distribution additions, then trained MLR, Random Forest, and ANN surrogates to predict red/orange/yellow LEL zone radii.
Outcome
The ANN surrogate reaches R² 0.9975 with a red-zone MAE of 1.82 m — 12× lower than the MLR baseline — deployed as a Flask web app with an ALOHA-style plume map, batch processing, and KML export, plus a BI dashboard for scenario analytics.
  • 1,261 scenarios
  • ANN R² 0.9975
  • 3 LEL zones
  • Live web app

ALOHA · Python · ANN · Random Forest · Flask · Leaflet

Try the live app on Hugging Face Spaces

Case study 02 — First author · accepted, SUSTINERE (Scopus-indexed · SINTA 2)

Stress-testing Indonesia’s energy transition targets

Policy targets are usually debated in words. This study puts numbers on them: probabilistic feasibility of Indonesia’s renewable energy goals under uncertainty.

Problem
Indonesia’s renewable targets lacked a quantified, uncertainty-aware feasibility assessment grounded in historical energy data.
Approach
ARIMA forecasting of energy supply to 2060, multiple regression linking renewable and non-renewable energy to CO₂ emissions, and 10,000-iteration Monte Carlo simulation with sensitivity analysis.
Outcome
The 2025 renewable target shows a 65.21% probability of achievement; the 2060 APS 78% target shows 0.00% under current trends. Accepted for publication in SUSTINERE: Journal of Environment and Sustainability (Scopus-indexed, SINTA 2).
  • 10,000 MC iterations
  • 65.21% vs 0.00%
  • 2060 horizon

ARIMA · Multiple regression · Monte Carlo · Sensitivity analysis

Case study 03 — Published · Motivection (national accredited journal)

Quantifying human error in the Boeing 737 MAX case

Human error dominates safety-critical failures but resists honest quantification. As project leader, I compared two Human Reliability Assessment methods on a single high-stakes case.

Problem
HEART and SLIM can yield different pictures of human error probability — which method should safety engineers trust, and when?
Approach
Applied both methods to a Boeing 737 MAX accident case study, computing human error probabilities and comparing assumptions, sensitivity, and interpretability.
Outcome
A published comparative framework for method selection in Human Reliability Assessment, peer-reviewed in a nationally accredited journal.
  • HEART vs SLIM
  • 737 MAX case study
  • Project leader

HRA · HEART · SLIM · Safety risk

Read the paper — DOI 10.46574/motivection.v7i1.431

Further projects & research

P–04

Analisis.Aja — AI root-cause analysis platform

Web platform that turns raw work documents into structured 5 Why, Fishbone, and RCA reports for HSSE/QA teams — evidence-based AI extraction with strict separation of facts, assumptions, and missing information.

AI product · Next.js · Claude & Gemini

P–05

AI bot for MWT inspection reporting

Telegram bot that turns free-form field reports — text, photos, voice notes — into structured Management Walkthrough records in Google Sheets. Commissioned by a Pertamina professional for field operations — delivered and running.

Client project · Gemini · Whisper · serverless

P–06

prompt.aja — AI visual content platform

Full-stack SaaS for generating social-media-ready images and videos: 10 AI models, an atomic credit system, prompt enhancement, and content safety filtering.

AI SaaS · Next.js · Supabase · Replicate

P–07

CNC failure identification with machine learning

Model comparison for machine-condition classification — Random Forest, XGBoost, logistic regression, and ANN — with per-class F1 and overfitting diagnostics.

AI bootcamp capstone · predictive maintenance

P–08

Excel engineering calculation suite

Reusable templates for TNT explosion blast, pool fire, and source-emission calculations — engineering equations turned into practical screening tools.

Engineering tooling · risk & consequence

P–09

Perovskite halide as fluorescent taggant

Feasibility study of fluorescent taggants for oil & gas leak detection and pipeline monitoring — technical, economic, and regulatory analysis.

Research · HKI-registered

P–10

HERO Helmets: bio-composite safety helmet

Water-hyacinth-fiber biocomposite helmet prototype with vacuum-infusion manufacturing and impact/tensile testing. Team leader.

Funded by Kemdikbudristek (PKM-KC)

P–11

HVAC system design & life-cycle assessment

Cooling-load analysis (1,020.8 kW peak), Chiller vs RTU comparison, and embodied vs operational carbon assessment. Project leader.

HVAC · LCA · Carrier HAP

P–12

Autonomous trash bin

Line-follower waste-management robot with IR navigation, ultrasonic sensing, and servo actuation. Capstone project leader.

Mechatronics · Arduino

P–13

Low-cost electric oven prototype

Composite-insulated oven built from upcycled heating elements to study heating rate and thermal retention.

Heat transfer · prototyping

Experience

Engineering judgment applied in maintenance, laboratories, and classrooms.

  1. Aug — Sep 2025

    PT Pertamina Drilling Services Indonesia

    Mechanical Engineering Intern — Workshop & Maintenance Division

    • Conducted risk assessment on Blowout Preventer (BOP) systems.
    • Calculated Risk Priority Numbers using Failure Mode and Effects Analysis (FMEA/RPN).
    • Analyzed maintenance records and performed Non-Destructive Testing with hands-on exposure to drilling equipment workshop operations.
  2. 2023 — present

    Universitas Pertamina

    Laboratory Teaching Assistant

    • Fluid Mechanics Lab (2025): instructed flow characteristics, head loss in piping, pump performance testing, and hydraulic safety protocols.
    • Mechanics of Materials Lab (2023–2024): guided tensile, torsion, and impact testing on Universal Testing Machines.
    • Basic Physics Lab (2023–present): mentored 30+ students per semester and evaluated weekly technical reports for data accuracy.
  3. 2023 — 2024

    Calculus Teaching Assistant

    Universitas Pertamina

    • Prepared teaching materials and practice questions alongside lecturers.
    • Guided students through calculus concepts and evaluated assignments.

Leadership & community

  • 2024 — 2025

    Mechanical Engineering Student Association

    Head of Student Department

    Supervised mentoring, public outreach, and entrepreneurship programs while coordinating stakeholders and event committees.

  • 2023 — 2024

    MIRAI UP — Graphic Design Division

    Graphic Designer

    Designed social media, publication, and event visuals for MIRAI UP activities including MIF and PERISMA.

  • 6 months

    Sekitar Kita by SRE Indonesia

    Graphic Design Volunteer

    Created sustainability communication assets; joined renewable-energy conferences, solar plant visits, and waste-management education.

Skills & achievements

Every cluster is tied to work shown above — no logo walls, no claims without evidence.

A — Process safety & risk

  • QRA
  • Consequence modeling
  • Hazard zone analysis
  • ALOHA
  • LEL-based zoning
  • Emergency response insight

Applied in: n-Hexane thesis · Excel calc suite

B — Reliability & maintenance

  • FMEA
  • RPN
  • HEART
  • SLIM
  • BOP risk assessment
  • Failure analysis

Applied in: PDSI internship · HRA publication

C — Data & machine learning

  • Python
  • Pandas
  • scikit-learn
  • TensorFlow/Keras
  • ANN
  • Regression
  • Monte Carlo
  • SHAP
  • Plotly
  • Looker Studio
  • Streamlit

Applied in: thesis dashboard · CNC failure ID · energy study

D — Engineering software & communication

  • SolidWorks
  • AutoCAD
  • ANSYS
  • Carrier HAP
  • Excel engineering templates
  • Adobe Illustrator
  • Adobe Photoshop
  • Technical writing

Applied in: HVAC & LCA · HERO Helmets · org design work

E — AI engineering & automation

  • LLM integration (Claude, Gemini, Whisper)
  • Prompt engineering
  • Telegram bots
  • Next.js
  • Supabase
  • Flask
  • Serverless (Netlify)
  • Hugging Face Spaces
  • n8n

Applied in: Analisis.Aja · MWT bot · prompt.aja · thesis web app

Credentials

Certifications and registrations behind the AI, data, and research work.

BNSP technical competency statement, Data Analyst, M. Zaki Ramdhan

National certification

BNSP — Data Analyst

Declared Kompeten by LSP Digital Kreatif Solusi under the BNSP national certification scheme, 27 April 2026.

Certificate of Excellence, Ruangguru AI Engineering Bootcamp

AI engineering

Certificate of Excellence

Ruangguru Engineering Academy+ AI Engineering Bootcamp — awarded with grade A.

DQLab Data Analyst bootcamp certificate

Data analytics

Bootcamp Data Analyst

DQLab Data Analyst with SQL & Python on Google Platform.

DQLab Excel module certificate

Spreadsheet analytics

DQLab Excel Module

Foundation for the reusable Excel engineering calculation workflows.

HKI copyright registration for the Perovskite feasibility study

Research recognition

HKI Registration

Surat Pencatatan Ciptaan No. 001135780 (Kemenkumham RI) for the Perovskite halide fluorescent taggant feasibility study.

Contact

Internships, research collaborations, and data-driven engineering projects.

Let’s build safer
engineering decisions.

If you are working on process safety, reliability, or engineering data problems — or hiring for them — I would like to hear about it.